Sujoy Enterprises is leading die spring suppliers, dealers, traders in India offers specialized products in sealing and insulation requirements. We are committed to manufacture of high quality and ecofriendly solutions.
We are the workhorses of the industry, which are designed to exert constant force and high degree of durability when they are put under extreme pressure. The variety of die springs we offer will enhance the performance of your machine by providing a smoother operation and a much longer service life.
Stamping, molding or heavy machinery, regardless of what you are doing, our high-quality die springs will render you some perfect results and high productivity in die springs compression springs, mechanical die springs, industrial die spring, color coated die moulded spring.
What is a Die Spring?
A Die Spring is a high-strength alloy steel compression spring, generally of high-strength steel, whose purpose is to support large loads within a compact area. Die springs, unlike standard compression springs, are designed to endure high rates of stress and repeated cycles, which makes them best suited to heavy-use applications in press dies, machinery, and stamping.
Types of Die Spring:
Being as notable die spring suppliers in India, on the basis of different components types are there which are given below.
-
Green Die Springs (Medium Load): These are color coded and are used in medium load applications. They offer a compromise between deflection and load carrying capacity, and can be used in a wide range of general tasks.
-
Blue Die Springs (Light Load): This group of springs is the lightest of this series, which is identified by the color blue. They are applied to the least force required applications, e.g. stripping or ejecting small components.
-
Red Die Springs (Medium-Heavy Load): These are made to carry medium-heavy loads and are stronger than green springs. They are mostly applied on punching and stamping processes.
-
Brown Die Springs (Extra Heavy Load): These springs are identified by a brown color and are heavy duty springs suitable in heavy applications. They have a high force with low deflection that is ideal in forming and shaping metal.
-
Yellow Die Springs (Heavy Load): This color green-yellow represents a heavy-load spring. These are an improvement over red springs and are common in die sets and fixtures where a lot of force is needed to hold or press parts.
Technical Specification of Die Spring:
We have added below a technical sheet of die spring in India that provides more technical information such as:
Feature |
Technical Specification |
Material |
Chrome-vanadium or chrome-silicon alloy steel for high strength and fatigue life. |
Wire Shape |
Rectangular cross-section, providing higher load capacity for its size. |
Color Code |
Varies by standard (e.g., ISO, JIS). Indicates load rating: typically from light (e.g., green) to extra heavy (e.g., yellow). Always check the manufacturer's chart. |
Processing |
Shot-peened to enhance fatigue life and preset to prevent free length loss. |
Load Ratings |
Categorized by their ability to handle light, medium, heavy, or extra heavy loads at a specific deflection. |
Ends |
Closed and ground flat for stable and uniform loading. |
Applications |
Primarily used in stamping dies, but also in heavy machinery, jigs, and fixtures. |
Benefits & Features of Die Spring:
As die spring dealers in India, for development purpose we serve different benefits which are given below.
-
High Load Capacity: Die springs consist of high-tensile steel and therefore, have the capacity to withstand much higher forces than conventional compression springs. This makes them suitable in demanding applications.
-
Long Cycle Life: Die springs are designed to last long in terms of compressive cycles, up to millions of times in fact. This minimizes maintenance and downtime.
-
Space-Saving Design: These springs are capable of giving a high load in a small size due to their strong design. This die spring traders in India assists in developing more effective and smaller machine designs.
-
Simple and Easy to Identify: Uniform color-coding system ensures that it is easy to identify the right load rating. This die spring suppliers in India helps to avoid mistakes during the assembly process and gives uniform performance.
-
Precision and Consistency: Spring rates and performance remain consistent with a high level of tolerances in terms of manufactured springs. when high precision is needed.
Applications of Die Spring:
Serve as notable die spring traders in India, it is applicable in production purposes which are given below.
-
Stamping & Press Dies: These are important in supplying the necessary force that is required to eject the stamped die parts. Die spring suppliers in India make sure every component is properly and uniformly released.
-
Industrial Clamping: Die spring dealers in India are components of fixtures and jigs that provide a fixed amount of clamping force on machined workpieces. This makes it immobile and gives it precision.
-
Molding and Forming: These springs are used in injection molding and metal forming presses to facilitate controlled movement of parts of the machine. They offer support and resistance consistently.
-
Industrial Brakes and Clutches: It is one of the essential parts of the brakes and clutches mechanism to exert the necessary force. They provide safe and sound operation in heavy machinery.
-
Automobile Production: Used in components of many different types, including suspension systems, engine components, and more. It assists in the absorption of shocks as well as offer reliable, stable performance in the face of constant load.
Sujoy Enterprises is well known die spring suppliers, dealers, traders in India are the mainstay of most industrial processes, offering the required strength and dependability where conventional springs fail. They are essential to heavy-duty uses due to their strong design, high loading capacity, and extended cycle life. With an appropriate selection of die spring, you are able to guarantee the accuracy, performance and durability of your machine and that is why we can say that these miniature parts are a strong investment in your operating performance.